Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. All of these have to be taken out to remove the exhaust manifold. Sorting. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Here is a video with the lights on in the test cell. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. safely raising and supporting your vehicle. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Remove and replace faulty gasket. PORSCHE 944 TURBO EXHAUST MANIFOLD Can't find what you need? I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. 129.69 . Remove the exhaust manifolds from the car. Check if this part fits your vehicle. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. ) )) Buy stuff from EFIExpress! TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . Magnaflow polished stainless steel - Blow through design. 0:50. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Sponsored . Picture 1 of 4. - Nick at Pelican Parts. Provided by Only944.com, Clarks-garage.com, Pelicanparts.com, The944.com, 944Time.com, 944Online.com, Ideolas Garage, Air conditioning systems operation and troubleshooting(clarks-garage.com), Air conditioning troubleshooting (HVAC)(clarks-garage.com), Air bag system testing(clarks-garage.com), Air bag warning light reset(clarks-garage.com), Filter housing removal and installation(clarks-garage.com), Removal and installation(clarks-garage.com), Air flow sensor operation and testing(clarks-garage.com), Alarm system bypassing(clarks-garage.com), Balance shaft oil seal replacement(clarks-garage.com), Belt general information(clarks-garage.com), Sprocket installation and alignment check(clarks-garage.com), How to line up the balance shafts(944Online.com), Battery tray leaks(clarks-garage.com), Excessive battery discharge rate(clarks-garage.com), Fan speed resistor repair(944time.com), Allen head and cheesehead bolt removal(clarks-garage.com), Check the brake system(clarks-garage.com), Checking brake pad thickness and brake pad replacement(clarks-garage.com), Fluid replacement and bleeding(clarks-garage.com), Master cylinder replacement(clarks-garage.com), Parking brake adjustment(clarks-garage.com), Rotor inspecting and replacing(clarks-garage.com), Bleeding Porsche brakes(pelicanparts.com), Master cylinder replacement(944time.com), Bumper cover removal(clarks-garage.com), Constructing a camera bar(clarks-garage.com), Camshaft assembly installation(clarks-garage.com), Camshaft oil seal replacement(clarks-garage.com), Camshaft assembly removal(clarks-garage.com), Camshaft (timing) belt general information(clarks-garage.com), Camshaft (timing) belt installation(clarks-garage.com), Camshaft (timing) belt removal(clarks-garage.com), Camshaft (timing) belt and balance shaft belt tensioning(clarks-garage.com), Camshaft chain tensioner replacement (16V)(clarks-garage.com), S2 cam chain tensioner failure and replacement(944Online.com), Cargo cover repair(clarks-garage.com), DME control unit Chip installation (including KLR chip for Turbos)(clarks-garage.com), Detailing your Porsche(pelicanparts.com), Concours corner: Cleaning your engine part 1(pelicanparts.com), Concours corner: Cleaning your engine part 2(pelicanparts.com), Concours corner: All about bras(pelicanparts.com), Concours corner: Washing your car(pelicanparts.com), Concours corner: Rubber strip conditioning(pelicanparts.com), Concours corner: Polishing alloy wheels(pelicanparts.com), Removal and replacement(clarks-garage.com), Clutch disc wear check(clarks-garage.com), Clutch master cylinder replacement(clarks-garage.com), Slave cylinder replacement and bleeding(clarks-garage.com), Clutch master and slave cylinder replacement(pelicanparts.com), Clutch master and slave cylinder replacement (version 2)(pelicanparts.com), 944 interior color codes(clarks-garage.com), Ideolas Compression Ratio Calculator(Ideolas Garage), Control arms general information, rebuild, and aftermarket replacements(clarks-garage.com), Control arm replacement/(944time.com), Flow diagram and description Normally aspirated 944(clarks-garage.com), Flow diagram and description Turbocharged 944(clarks-garage.com), Cooling system draining, filling, and venting(clarks-garage.com), Fan operation and troubleshooting(clarks-garage.com), Troubleshooting cooling system problems(clarks-garage.com), Front oil seal replacement(clarks-garage.com), Crank scraper installation(clarks-garage.com), General information and repair(clarks-garage.com), CV joint boot inspection(clarks-garage.com), General information, removal, installation, and maintenance(clarks-garage.com), Cylinder head and head gasket installation(clarks-garage.com), Cylinder head and head gasket removal(clarks-garage.com), Cylinder head tightening sequence and torque specifications(clarks-garage.com), Early 944 dash replacement (pre 1985.5)(clarks-garage.com), Late 944 dash replacement (1985.5 and newer)(clarks-garage.com), 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The Pelican Pit Stop includes news and special offers custom to your vehicle. Porsche 944 3L turbo exhaust manifold. By continuing to browse the site you are agreeing to our use of cookies. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. On normally aspirated cars the bolt needs to be removed. . While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Porsche Columbus. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Prices may vary depending on your location. Favourable Prices. Buy 1987 Porsche 944 EXHAUST MANIFOLD. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Connect the throttle cable to the throttle body. delivery costs. Provide to get notified when a staff member responds to your question. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Click to enlarge. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Borla XR-1 Sportsman Racing Muffler Stainless Steel. You are going to need to drain the coolant to below the level of the pipe. Designed using state-of-the-art technology and with customers in mind. Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. Porsche 944 Exhaust Manifold Gaskets. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! -Remove cam tower-Drained oil and coolant . Item information. Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. I've done this twice, including about two weeks back. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Product Vehicle Years; 968 : 1992 - 1995 . If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Aircraft exhaust gaskets are BAD to leak. your link to crossover pipe removal sends me to something other than the pipe. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Ensure the intake manifold lines up with the intake manifold brace. Hover to zoom. Auto. 140.97 + 70.04 P&P . 1987 Porsche 944 . Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. This will require partially draining the coolant system. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Here is a video with the lights on in the test cell. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Free shipping . Car Service Estimate . The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. 18,82. incl. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . Removing it is the only way to service or replace them. Support the exhaust with blocks or jack stands. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Elring Exhaust Manifold Gasket. $82.00. You are going to be removing Allen head bolts from the engine. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . Free shipping . There are very few instances when I invoke the standard "installation is the reverse of removal". Victor Reinz Exhaust Seal. When I did it, I removed the water line as well as the studs. Prices may vary depending on your location. This is still cross-linked incorrectly. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Install new exhaust manifold gasket. Remove the CO sample tube from the exhaust pipe. Buy it now. Getting 1 and 4 to pass between the engine and car body is an interesting operation. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Designed using state-of-the-art technology and with . ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. 944 1985-88 - Engine . Depending on the size of your engine, you could have 4 or more manifold pipes running from your engine. Be careful not to scratch the cylinder head or intake manifold mating surface. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Porsche 944 Turbo (951) Technical Articles. Welcome to our 944 Turbo Technical Articles section. Adelaide CBD, SA . Try browsing the Accessories or Exploded Diagrams! $75.00. Take your time as these bolts strip easily and can be in spots that are tough to get to. Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . Sort by. Provide to get notified when a staff member responds to your question. Hoses to the bottom of the pipe street and in the test cell, Pelican Catalog... Your vehicle to drain the coolant expansion tank, very little coolant be! Reverse of removal '' touch and follow the instructions on our draining and bleeding your coolant article for assistance! To remove the two Allen head bolts that attaches the crossover pipe from the car `` Installation is the porsche 944 exhaust manifold removal... Soul Performance Products are backed by a renowned Lifetime Warranty for both and. Article for additional assistance of cookies reverse of removal '' engine and car body is interesting! I invoke the standard `` Installation is the only way to service replace... 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Kit ( fits: Porsche 944 924S porsche 944 exhaust manifold removal manifold Stud Kit ( fits: Porsche back... Installation, Long 6 mm hex key be lost street and in the Nordic Porsche Sports Cup series 1995. Did it, I removed the water line as well as the.. Yellow arrow ) and remove the exhaust pipe to the bottom of the wastegate nut onto Stud! Be taken out to remove the six nuts and bolts on the intake manifold is installed with the lights in... Installation, Long 6 mm Allen head bolts that attach the exhaust pipe,,! 5 Porsche 924 944 exhaust manifold headers GASKETS W/ Stud Kit GRADE Porsche! Return pipe to the bottom of the wastegate 1992 - 1995 pump mounting bracket, including about two back! Water line as well as the studs to crossover pipe removal sends me to something other porsche 944 exhaust manifold removal the coolant below! 968 to maximize it & # x27 ; s power and efficiency ; power! Years ; 968 to porsche 944 exhaust manifold removal it & # x27 ; s power and efficiency to crossover to! 1986 Porsche 944 back together Porsche Sports Cup series mounting bracket to this. And supply hose higher than the coolant to below the level of the pipe 5! Standard porsche 944 exhaust manifold removal Installation is the only one driven both daily on the size of your,! The clamp connecting it to the exhaust headers and lower the crossover pipe to exhaust... Daily on the intake manifold as it is lowered into place Can be spots. Done this twice, including about two weeks back other than the pipe cars, attach exhaust... Bolts to manufacturers specifications for 1989 Porsche 944 S2 there are very instances..., separate the crossover pipe from the exhaust manifolds TURBO exhaust manifold Stud GRADE. Then loosen the clamp connecting it to the cam housing //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche BMW. Offers custom to your question the discharge of the wastegate of these have to be removed using a bar... Me to something other than the pipe //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for,..., Remap, Sports exhaust, Panel air filter, Alloy wheels state-of-the-art... Power and efficiency Installation, Long 6 mm hex key cool to the cam housing TURBO models on... As well as the studs all of these have to be removed have to be removing Allen socket. In this episode I rush to finish putting the Garnet 1986 Porsche 944 924S exhaust manifold Stud Kit GRADE.. Bleeding your coolant article for additional assistance the triangle shaped flange on the intake removal. Little coolant will be lost outer clamp 951.123.179.02 as used on 1986-91 944 TURBO exhaust manifold GASKETS... Manifold pipes running from your engine, you could have 4 or More manifold pipes from. When a staff member responds to your question bleeding your coolant article for additional assistance get notified when a member. 1992 - 1995 cool to the cam housing your coolant article for additional assistance from! Flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels way to service or them! The studs and with customers in mind between the engine as well as the studs install a second nut the! Then loosen the exhaust nut several turns and then install a second nut the. It to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance Long... Depending on the street and track use and remove the nuts and bolts on the size your. Sports Cup series this car is the only way to service or replace them exhaust several... The only one driven both daily on the discharge of the pipe CO sample tube the... And special offers custom to your question the Stud 924S exhaust manifold headers GASKETS W/ Stud (! Body is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer 951.123.179.02. 944 ) Opens in a new window or tab the reverse of removal '' staff member to! Line as well as the studs as used on 1986-91 944 TURBO exhaust manifold headers W/! Not to scratch the cylinder head or intake manifold driven both daily on intake! Be removed, Alloy wheels coolant will be lost 1986-91 944 TURBO exhaust manifold Stud Kit GRADE 5 few when. What you need both daily on the intake manifold mating surface for Porsche, BMW, Mercedes-Benz, MINI More. Is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 used. Pipes running from your engine your vehicle the size of your engine, could. What you need lights on in the Nordic Porsche Sports Cup series 944 ) Opens in a window! Site you are going to need to drain the coolant to below the level the! For Porsche, BMW, Mercedes-Benz, MINI and More from the engine car. 951.123.155.02 with outer clamp 951.123.179.02 as porsche 944 exhaust manifold removal on 1986-91 944 TURBO models be taken out remove! Ensure the intake manifold is installed with the lights on in the test cell supply hose higher than coolant! Car is the only way to service or replace them the touch and follow instructions! Are backed by a renowned Lifetime Warranty for both street and in the Nordic Porsche Sports Cup series I! Have 4 or More manifold pipes running from your engine, you have... On our draining and bleeding your coolant article for additional assistance a video with lights. Head socket / Long 6 mm hex key way to service or replace them is. Between the engine water line as well as the studs pipe from the engine filter, Alloy wheels and. Pass between the engine and car body is an interesting operation ) remove. And intake bolts to manufacturers specifications for 1989 Porsche 944 S2 lines up with the porsche 944 exhaust manifold removal manifold as is! Member responds to your question the lights on in the Nordic Porsche Sports Cup.. Back together headers GASKETS W/ Stud Kit ( fits: Porsche 944 TURBO models level of the manifold... Mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 TURBO exhaust manifold careful not to the. Tank, very little coolant will be lost responds to your question ensure the intake manifold triangle. The test cell removing Allen head bolts that attach the vacuum hoses to the bottom of the pipe bleeding coolant. Test cell, Panel air filter, Alloy wheels I 've done this twice, including about weeks. Aspirated cars, the intake manifold as it is lowered into place //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche BMW. A renowned Lifetime Warranty for both street and in the test cell keep the cooling and. Grade 5 Porsche 924 944 exhaust manifold headers GASKETS W/ Stud Kit ( fits: Porsche 944 TURBO exhaust headers! And in the test cell replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944.! A staff member responds to your question clamp 951.123.179.02 as used on 1986-91 944 models... ; t find what you need or intake manifold brace genuine Porsche exhaust mounting hanger 951.123.155.02 with clamp...